Platex 155mm, Two-Stage Planetary Roller
PET Drying & Crystallisation Granulation with Cooling Conveyor
Platex is the Best Compounder and Extruder on the Planet.
Raw Material Feeding Stuffer.
Production Capacity for PET is, 4-600 kilos per hour.
Stainless Steel Feeding Tank.
Screw Diameter Ø155 mm also made of Stainless Steel.
Double Low speed Gearboxes.
1,5 kW Electric motor. Controlled on PLC Screen.
1,5 kW Driver.
This Stuffer feeds constant & continuous amounts of raw material into the extruder through its mixing levers and spiral screw.
Excellent for materials with poor free-flow characteristics.
Feeding Screw & Barrel.
Barrel Internal Diameter: Ø155 mm.
Length: 700 mm.
Material: 4140 Steel. Induction Hardened.
Grinding on Bore Surface.
Screw Diameter: Ø155 mm.
Screw Material: 4140 Steel. Induction hardened.
Chrome-Plated and Polished.
Screw-Gearbox Connection in accordance with DIN5480 Standard.
Hence no squeezing between Gearbox and Screw and Easy disassembly and reassembly of the Feeding Screw.
Planetary Roller System.
This genius design ensures a perfect mixing, homogenization, plastification and compounding of different materials in the formula at shortest time.
The results are high quality products, low cost products, less additives, high production capacity.
Barrel Bore: Ø 155 mm,
Length: 1000 mm
Material: 8550 Steel hardened by Deep Nitridation Heat Treatment.
8 pieces Satellite (Planetary) Spindles:
Diameters: Ø35,6 mm
Length: 1000 mm
Material: 8550 Steel Nitridation Hardened.
Central/Main Spindle : Diameter: Ø95mm Length: 1000 mm
Material: 8550 Steel. Nitridation Hardened. Assembled to the Feeding Screw with a Multi-Sliding Spine hence easy disassembly and re-assembly.
At the exit of the Planetary Barrel, there is a Holding Flange (to stop the satellite spindles) made of 2379 Steel and hardened by heat treatment.
1st Degassing Chamber.
The Fixing Flange which holds the Intermediate Cutter also connects the Planetary Roller System to the Degassing Chamber.
Since it is also chrome-plated, melt (plastic mix) sticking problem is minimized.
Volatile solvents, residual monomers and air are removed from the melt resulting in higher quality products, improved further processing and healthier process.
Degassing Chamber is made of Stainless Steel and it has an easy door-opening-closing method using Magnets.
Second Stage Discharge Screw.
Barrel: Ø185 mm Length: 1000 mm
Material: 4140 Steel. Hardened and ground.
Screw: Ø185 mm Length: 1000 mm
Material: 4140 Steel, hardened, chrome plated and polished.
Water cooling possible inside the Screw.
Cooling Water valve is pneumatic and can be controlled on the PLC Control Panel.
Pelletizing Die & Granulate Cutter.
Pelletizing Die Material: 8620 Steel. Hardened to 55-58 HRC.
Housing material: Aluminium.
Easy removal from the Discharge Barrel during cleaning.
Pellet Cutter has a spring-operated head and needs no adjustment.
Electric Motor power is 1 KW and speed 1400 RPM. Safety switch on the Cover.
Two high pressure air-blowers are used to transport the granulate to the Cooling Conveyor.
Platex offers excellent plastification of the raw materials and plastic melt is degassed, hence the pellets are stronger and have much better quality and shape.
Cooling Conveyor.
Width: 1000 mm Length: 5000 mm Cooling Air-Blower Motor: 3 KW and 3000 RPM.
2 Vibration Motors.
Screen: 2mm Stainless Steel.
Outer Body steel is oven-painted.
Storage Cyclone Tank is made of Stainless Steel with capacity of 1200 kg/hour.
Conveyor control on-off switch is on the PLC Screen.
Discharge Opening is operated by a Pneumatic Piston.
Planetary Gearboxes.
Feeding Screw Gearbox.
45 kW Electric Motor.
STS Trigger-Belt & Pulley.
Connected to the Feeding Screw with DIN 5480.
Discharge Screw Gearbox.
32 kW Electric Motor.
4 rows of 17mm V-Belts.
Planetary Gearbox has a all-thru hole in the centre for water-cooling of the Discharge Screw.
Gearbox connected to the Discharge Screw with DIN 5480.
Gearbox Features.
It is made of two-stage planetary gears.
This design of gearbox offers high power transmission with low power electric motors, thereby saving electric energy.
Planetary gearboxes are completely manufactured in our own Factory.
Speed conversion rates are 1/16 for all types of Planetary Gearboxes.
Lubrication-Cooling-Heating.
Planetary gearboxes are cooled by a closed-circuit lubrication system employing a heat-exchanger.
Planetary Roller Barrel is heated by 4 sections of Electric-Resistance Heaters (2 x 7500 W and 2 x 5000 W) and cooled by single-phase Air-Blowers.
Discharge Barrel is heated by 2 sections of Electric-Resistance Heaters (2 x 5000 W) and cooled by tri-phase Air-Blowers.
Special air-chutes on the Discharge Barrel speed up the cooling process.
Motor Drivers.
45kW, 32kW, 1,5kW, 1kW: all motor drivers are from FUJI-Japan or ABB.
Control Panel.
10½” PLC Control Touch Screen is used to control and monitor all functions of the Machine including speeds, feed-rates and temperatures.
It has an internal Memory to save the names/types of manufactured Products and Temperature Values.
Platex Manufacturing Capability.
Extrusion Screws, Barrels, Planetary Roller Group, Planetary Gearboxes and all Mechanical Equipment and Parts.
Manufactured by our company in our own factory.
Other Data.
Maximum Speed: 50 Revolutions per Minute.
Total Power Consumption at Full Capacity is between 40-45 kW H.
Delivery Time and Transport.
Delivery time is 45-50 days after the Advance Payment.
Transport of the machine to customer facility will be handled by the customer unless requested otherwise.
Warranty/Guarantee.
All electronic and mechanical parts and equipment are under our guarantee for 1 year.
The faults and mistakes in operating the machine against our Operation Instructions can annul this warranty.
Price is Ex Works Istanbul.
Euro Please Ask.
Payment Regime:
30 % Advance Payment up front.
60 % when the Machine is ready to ship.
10 % after installation, commissioning and start-up at customer’s site.
